The development of OLED was a series of challenges and discoveries. When problems emerged, there were no precedents, and everything depended on the efforts of the development team. Ultimately, the beauty and advanced potential of OLED was what led me to strive for commercialization of this technology.
The main merits of OLED are:
- The panel is self luminescent, offering a wide viewing angle and high contrast.
- No backlight is necessary---making it possible to create panels far slimmer than LCD-supported panels.
- Rapid response time means no motion blur.
Top emission and bottom emission are the two main light emission methods for OLED and each is based on a different structure. In the bottom emission method, the structure causes light, generated by the organic material, to travel downward toward the TFT backplane substrate. However, the presence of opaque pixel driver circuits on the backplane partially block the light. By contrast, with the top emission method (the method used by Sony), the structure causes light to travel to the "top" side with no interference from the TFT circuits. When Sony launched full-scale OLED development in 1999, bottom emission was the dominant method due to its comparatively easier manufacturing process. Manufacturing for top emission had proved difficult, and research had not advanced.
Furthermore, the dominant type of OLED display at the time was the passive matrix type. Here, the electrodes which sandwich the film of organic material are strips, with the anode strips arranged perpendicular to the cathode strips. In the passive matrix type, voltage is applied to each strip, causing the organic material to react by emitting light. Thus, this type of OLED display was not suited to achieving the kind of high resolution exhibited by today's TVs. To realize a viable OLED TV, it was necessary to develop active matrix types, where each pixel is supported by an individual TFT circuit for emitting light.
From the outset, Sony was intent on developing OLED panels to be used in TVs. If these TVs were to carry the Sony logo, they would have to be of higher resolution and more advanced in terms of picture quality compared to conventional displays. The decision was therefore made to pursue development of the more difficult active matrix type via the top emission method.