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Featuring
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CMOS Silicon Tuners for Large-Screen TV Sets

Introduction to Sony's CMOS Silicon Tuner Technology

* SAW filter no longer required due to the adoption of a low IF system
* Low-noise/Low-distortion RF amplifier circuit
* Built-in tracking filter improves interference rejection performance
* Low phase noise PLL circuit achieves high reception sensitivity
* Reduction of the spurious radiation that could degrade picture quality during analog broadcast reception
* Low power
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As the trend towards even thinner home TV sets progresses, the need for further miniaturization in the tuner module, one of the largest functional components in a TV set, is increasing.
At the same time, the number of functions provided by TV sets continues to increase, with multi-screen display and recording capabilities, such as hard disk and Blu-ray disc drives, now being common. As a result, the number of models that include multiple tuners is increasing, thus making the need for further miniaturization in tuner modules even stronger.
The high-functionality silicon tuner IC, which can replace the CAN tuner (see photograph 1), which is implemented with many discrete components such as coils and variable capacitance diodes (varactor diodes), is now seen as the desired solution for implementing miniature tuner modules. Although silicon tuner ICs are now used in cellular phones for One Seg small screen TV broadcast reception to achieve the required ultraminiaturization, when it comes to use in TV sets, creating a silicon tuner IC that can provide the performance required to achieve high picture quality and the performance to satisfy the requirements of the many TV broadcast standards used around the world is an exceedingly difficult technological problem.
Sony has now created, using a CMOS process, a silicon tuner with superlative sensitivity and picture quality performance for use in large-screen flat panel TVs. This device makes it possible to design a miniature tuner in an area 1/10 or less that of existing Sony tuners.
This CMOS silicon tuner achieves sensitivity and picture quality performance equivalent to or better than those in current high-performance tuners used in large-screen TV sets. Sony's TV tuner module and IC design experts held many discussions to overcome the challenges posed by this difficult technology development and succeeded in developing the industry's first silicon tuner that can receive both analog and digital broadcasts. Sony has also announced the “BRAVIA” series of LCD TVs that use this IC.
*: “BRAVIA” is a registered trademark of Sony Corporation.

* What is a Tuner?
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A tuner is one of the basic building blocks that makes up a TV set, and at least one is included in every TV set.
TV sets, as one realizes from the origin of the abbreviation (television), receive broadcast signals sent from distant broadcasting stations, extract the video and audio signals from the broadcast signal waveform, and then display the video on an LCD screen while outputting the audio from speakers.
The role of the tuner is to "tune" (i.e. select) the channel that the user wants to watch from the many broadcast waveforms that reach the TV set after being collected by the home antenna.
Functionally, a tuner could be called a "variable frequency filter". The range of frequencies received, however, is extremely wide: from 50 MHz to 800 MHz, and the tuner must extract an arbitrary 6 MHz band from this range.
Furthermore, the suppression of adjacent channels must be at least 50 dB. Another problem is that the TV set receives signals from stations both near and far with power levels ranging from 1 μV to a few volts, and must amplify these signals without distortion.
To make the frequency variable in this manner, at the start of TV broadcasting, tuners were constructed by switching a coil contact or using a variable capacitor. (See figure 1.) At that time, the channel selector was a dial that was turned, and was also called a mechanical (or rotary) tuner.
The varactor diode had been developed by the latter half of the 1970s and electronic tuning became practical. This made possible the current form of the TV in which the channel is selected by pressing buttons or using a remote control.
In the 30 years since then, although there have been some advances in tuner modules, such as certain sections being implemented as ICs, there has been no change in the basic form.
In this article, we introduce the points that allowed the extremely technologically difficult tuner function to be implemented using solid state devices and what problems had to be resolved to achieve that.

* Implementing the Functions Required in a Terrestrial TV Tuner in a Single Chip
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As we mentioned previously, tuners use the superheterodyne method, in which the frequency is converted and then passed through a fixed filter to amplify the weak signal that comes from the antenna, control the gain, and implement a variable frequency filter.
Sony has now integrated the circuits required to form a superheterodyne receiver on a single chip: an RF amplifier, an RF filter, a frequency conversion mixer, a frequency conversion local oscillator, a frequency control PLL, an IF (intermediate frequency) filter, and an IF amplifier.
(See figures 2 and 3.)


Figure1
Photograph 1 : Example of an Existing Tuner Module
The marked section corresponds to the silicon tuner Sony has developed.

 

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Figure 3 : Chip Layout

 

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