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Providing the Excitement of Aichi Expo 2005 in the Home
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Daisuke Imanishi
Distinguished Engineer
Senior Laser Engineer
Advanced Light Technology Dept.
Core Device Development Group
Sony Corporation
(Currently Display Technology
Development Dept.
Core Device Development Group
Sony Corporation)
Kaori Naganuma
Senior Engineer
Advanced Light Technology Dept.
Core Device Development Group
Sony Corporation
 
Imanishi: “Sony has decided to exhibit a 2005-inch Laser Dream Theater at the Aichi Expo 2005––.” We laser diode and optical device engineers were first told of this plan by Naoya Eguchi (currently General Manager, Photonics Development Dept., Core Device Development Group, Sony Corporation), who was placed in charge of the video technology for that theater, after the 2003 company internal research results presentation meeting. “A 2005-inch display? Is that even possible?” When we asked this, Eguchi replied “I don't know. But we don't have any choice other than to create it.”
Naganuma: It was because there was the goal of the exposition that the development project had so much vigor and momentum.
Imanishi: Ms. Naganuma was originally a Blu-ray Disc playback blue-violet laser engineer, and I was also involved in a completely different area. The group was assembled by Shoji Hirata, the general manager of the Advanced Light Technology Dept., to develop a red laser diode, a device which did not previously exist, in preparation for the exposition. Although there were only a few changes relative to the earlier technology in the crystal growth technology that I was in charge of, Ms. Naganuma, who was in charge of mounting, had a much more difficult time.
Naganuma: Compared to providing a single emitter in an optical disc playback laser, the know-how required for assembling the 25 emitters used to achieve high power was completely different. Since we had to develop equipment in parallel with creating prototypes, we spent all our time solving problems. There were no days, including Saturdays and Sundays, that we didn’t have meetings with the equipment manufacturer.
Imanishi: Sony has technological advantages related to red laser diodes. Sony was the first in the industry to demonstrate red laser diode operation, and we also had a proven track record in the high power area with our products for laser machining technology in the automobile industry. Our approach was to combine these while at the same time meeting the new challenges. The “two-step mounting” technique (see the illustration) that Ms. Naganuma and the others working on mounting set out to achieve was just such an effort, and in my group as well, we were able to achieve previously unachievable characteristics by attempting to use materials that people told us couldn't be used.
Naganuma: Since a lot of weight was placed on solving problems in the mounting area before the exposition, I have a debt of gratitude to Imanishi that I would like to repay.
Imanishi: We were able to work our way up with alternating steps: when the crystal growth issues we were working on were under control, we'd work on resolving issues of concern in the mounting area, and when those were under control, we'd go back to crystal growth.
Recently, since there have been extremely strong desires to use a new light source among people working on projector development, we must, I think, respond to those. We’d like to create, as soon as possible, extremely large displays for home use. This is because this red is so bright and clear that users will truly be surprised. While it goes without saying that we must provide not only red, but matching blue and green laser diode technologies, the Laser Dream Theater has already shown that this is possible technologically.
Naganuma: The reaction to the August 2008 press release was huge, and at the applied physics annual meeting in Nagoya just after that, in September, the poster session was well attended even though it was the first session in the morning.
Imanishi: People were overflowing into the next booth: it was embarrassing. Come to think of it, I passed by the site of the 2005 Expo on the way to the conference, but the Laser Dream Theater had reverted to its original use as an ice skating rink and the places where the other pavilions had been had become parking lots. Three years ago, I took my family to the Laser Dream Theater, and was very pleased that I had been able to help in creating such wonderful images. Ms. Naganuma, did you go to the exposition?
Naganuma: Yes. I also liked the frozen mammoth that was on display next to the theater.
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