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Towards the Second Digital Wave
The future of the semiconductor business as predicted by "Makimoto's Wave"
Tsugio Makimoto
---Tsugio Makimoto---
Corporate Adviser
Sony Corporation
The digital wave that welled up in the 1980s with the personal computer continued to completely exceed the analog marketplace under ten years. Now in this new century, the digital revolution is renewing its form and reappearing as a second wave characterized by "digital consumer products and networks".
The semiconductor industry has also transformed itself greatly along with this process, moving to field programmable technologies and now reconfigurable LSIs. In a recent talk, Dr. Tsugio Makimoto discussed the semiconductor industry's characteristic synchronicity as seen from a macro viewpoint while emphasizing the importance of the new technologies that will greatly influence the future directions of the semiconductor business.
This article introduces the latest semiconductor business trends focusing on industry forecasts based on the "Makimoto's Wave" model proposed by Dr. Makimoto.


* The content of this article was written by the editorial staff based on the speech given by Dr. Makimoto (Corporate Adviser of Sony Corporation) at the IEEE Field Programmable Technologies Conference held in December 2002 in Hong Kong.
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* "Makimoto's Wave" --- Repeated Cycles of Standardization and Customization
Dr. Makimoto, who has been involved in the semiconductor business for over 40 years, has, through his extensive experience, discovered a certain rule or regularity in semiconductor trends. The main feature of this regularity lies in its large-scale repetitive cycles that resemble the motion of a clock pendulum (figure 1). According to Dr. Makimoto, "When large numbers of new technologies, such as devices, architectures, and software, appear, the semiconductor industry as a whole moves towards standardization. Then, aspects appear that function to suppress this motion, this large swinging of the pendulum. These are the need for product differentiation and added value, and the imbalance between supply and demand.
In the other direction, progress in design automation and advances in technologies such as CAM and CAT occur and the semiconductor industry then shifts to customization.
Dr. Makimoto's comments on this movement were as follows. "When the whole semiconductor arena becomes oriented towards customization, there then appear reverse trends towards early market entry, cost reductions, and more efficient operation. (See figure 2.) If the whole industry moves towards standardization, then a push towards customization arises, and when the industry has moved towards customization, a force for standardization pushes back. As seen from a macro viewpoint, the semiconductor industry can be said to repeat alternate phases of standardization and customization." Dr. Makimoto, who thus focused on the periodicity of the semiconductor business, now proceeded to summarize these trends going back as far as the 1950s as the "Makimoto's Wave" model shown in figure 3. This concept, which was first published in the January 1991 edition of Electronics Weekly, is still referred to around the world as an indicator that foretells the future of the semiconductor business.
"Now that the manufacturing costs associated with advances in technology have become so high, semiconductor technology is moving mainly in the direction of standardization. However, applications are moving in the direction of customization. As shown in the "Makimoto's Wave" figure, the semiconductor field has clearly entered the age of field programmability."


* The Importance of Field Programmability Technology
There are now large changes occurring in product lifetimes to match the changes and pace of the semiconductor market. Dr. Makimoto described these as follows, based on figure 4.
"Until recently, products have had a life cycle of 3 to 5 years, first passing through a startup period after introduction to the market and then entering a period of maturity. However, more recently, the lifetime of digital consumer products has been gradually becoming shorter. Furthermore, at the same time as the startup period becoming shorter, these products (and their manufacturing) are reaching their peak much earlier. It is a salient feature of the current period that although the height of the peak tends to be much higher than for earlier products, products now rapidly reach the end of their lifetime. Thus we are in a period characterized by ever-shortening product life cycles and a rapidly changing digital consumer marketplace. Thus it can be said that the introduction of field programmability technology is required to respond to these trends."
Dr. Makimoto himself has led the industry up to now in commercializing the flash memory embedded microcontroller, and has played the role of pioneer in this field. Currently, many semiconductor manufacturers include programmable memories such as EEPROM or flash memory in their LSIs to respond quickly to varied customer needs.
Recently, the rapid rise in costs associated with the use of finer design rules has become an issue at semiconductor manufacturing plants. Similarly, the cost of producing the first sample of a new chip, the "first silicon", has been increasing every year.
On this issue, Dr. Makimoto noted that the cost for the "first silicon" in the latest 90 nm process is six times that of the earlier 0.35 um process. (See figure 5.) He then commented on the recent trends towards reduced costs as follows.
"To handle these increasing costs, end users are not creating high-cost custom LSIs for each application, but rather are using field programmable gate arrays (FPGA), which allow the LSI functions to be determined after the chip is produced, much more frequently. Figure 6 shows how the FPGA is positioned relative to ASICs. For example, in 2005 for applications that require under 3 million units, an integration level of under 300K gates, and an operating frequency of under 300 MHz, it will be more efficient to use an FPGA than an ASIC, and the FPGA will prove to have more advantages overall. We can see that the trends towards increased performance and reduced costs in FPGAs are progressing surely from the fact that the difference in cost between FPGA and ASIC solutions continues increase every year. "


* Nonvolatile Memory and Reconfigurable Technologies
As the widespread adoption of logic LSIs such as FPGAs progresses, nonvolatile memory, which, unlike conventional DRAM and SRAM, does not lose the data when power is cut, is being seen as increasingly important in the memory area. "Until now, the mainstream in nonvolatile memory has been products such as EEPROM and flash memory that are used like read only memory (ROM) since they can only be rewritten a few times. These products are widely used in digital consumer products such as digital cameras and cellular phones, and the market for these products has been growing steadily."
However, since these storage media are used mainly in a read-only functionality, they are inferior to DRAM and SRAM in some ways, for example, write speeds.
"That is, the applications for this type of memory are quite limited. However, several types of nonvolatile RAM that use new materials have been developed recently, including FeRAM, which uses ferroelectric films, MRAM, which uses ferromagnetic materials, ovonic unified memory (OUM), which uses phase-change calcogenide alloys.
These new memories feature both large numbers of write cycles and high speed. (See figure 7.) The application of these devices in digital consumer products will be studied extensively to take advantage of their features." These new material based nonvolatile memories are expected to be used not only as large-capacity standard memory units but as embedded memory in future system LSIs.
Recently, LSI technologies have been developed that support flexible and immediate programming of the LSI logic functionality even after the chip has been embedded in a system. Dr. Makimoto commented on these technologies as follows.
"Since these technologies allow the LSI logic functions to be reconfigured, they are called reconfigurable technologies. Several technologies are currently under investigation in various countries and in many venture capital companies around the world. Sony developed the world's first reconfigurable LSI optimized for consumer products, the "Virtual Mobile Engine™. (See figure 8.)" This Virtual Mobile Engine™, which consumes 1/4 the power of conventional LSIs, is used in the latest Network Walkman, and contributes to significantly longer battery life in that product.


* The Second Wave Will Impact Digital Consumer Products
Dr. Makimoto then developed the following outlook for the semiconductor business. "According to the Makimoto's Wave model I have described, the next 5 years should be a period in which field programmability becomes a key technology. After that, the model predicts that the industry will swing to the customization side again as shown in figure 9, and system LSI technologies, such as system on chip (SoC) and system in package (SiP) will return to the forefront. It can be said that the key technologies at that time will be maskless technologies that reduce the increasing mask costs, superconnector technologies that can support complex multilevel wiring technologies, and e-business that can take full advantage of networks."
Advances and progress are made every day in many aspects associated with the semiconductor business, including the market, products, and technologies. Dr. Makimoto concluded by discussing Sony's stance towards the digital consumer business based on the historical path to date.
"In the 1970s, a wave of analog consumer equipment, TVs and VCRs, swept over the world. Following that, the 1980s saw the first digital wave, centered on the personal computer, and by the 1990s, the analog wave was gone. The second digital wave, which began in the 1990s and continues to the present, is characterized by digital consumer products and networks. Now, in the twenty-first century, the second wave has grown to the point of dwarfing the first wave. (See figure 10.) I hope that Sony, which centers its business around digital consumer products, can nurture the digital dreams of the next generation while taking leadership of both the business and technology areas."

 
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* Dynamic Reconfigurable Circuit Technology "Virtual Mobile Engine™" Technology that Significantly Reduces Power Consumption*
Dynamic reconfigurable circuits are not divided into circuits with predefined functions as conventional LSIs are. These devices function by responding when needed by changing dynamically, through software, the connection configuration and operation settings of several circuit units provided in advance. (See the conceptual overview figure.) Until now, reducing power consumption was seen as a serious issue for application of this technology in LSIs for consumer mobile equipment. However, in 2002, Sony developed the Virtual Mobile Engine™ as a method for achieving significant power reductions and miniaturization in LSIs for audio/visual products. This circuit technology, which can reduce power consumption by approximately 1/4 over conventional general-purpose digital signal processors (DSP), was adopted for use in the CXR704060 LSI used in the Network Walkman "NW-MS70D". (See the photograph in figure 8.) This represents the world's first adoption of this technology in an LSI used in a consumer product.

[Conceptual Overview]
Conventional LSI Circuit
Dedicated circuits are used for functions (1), (2) and (3).

Reconfigurable Circuit
Examples
Function (1): Combines a, b, and c.
Function (2): Combines a, c, and d.
Function (3): Combines b, c, and d.
The dedicated circuits (1), (2) and (3) are created by combining circuit units a, b, c and d.
Conventional LSI Circuit Reconfigurable Circuit

Network Walkman "NW-MS70D" with Checkout USB Cradle
NW-MS70D
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